Processes

FDM Fused Deposition Modeling 3D Printing Process Guide

FDM process principles, equipment specs, filament types and applications. Low cost, wide material range for functional prototypes and large parts.

FDM Fused Deposition Modeling 3D Printing Process Guide

FDM Fused Deposition Modeling

FDM is the most widespread 3D printing technology, extruding thermoplastic filament layer by layer.

Working Principle

Filament feeds into heated nozzle (180-300°C), melts and extrudes through 0.2-0.8mm nozzle, deposits on build platform layer by layer.

Key Parameters

  • Layer height: 0.05-0.4mm
  • Accuracy: ±0.2mm
  • Nozzle diameter: 0.2-0.8mm
  • Print speed: 40-150mm/s
  • Max build volume: 1000×1000×1000mm (industrial)

Compatible Materials

PLA, ABS, PETG, TPU, Nylon PA, carbon fiber reinforced, PEEK, ULTEM.

Pros & Cons

  • Pros: low cost, wide material range, easy operation, large format
  • Cons: visible layer lines, support needed for overhangs, lower accuracy than SLA, anisotropic Z-strength

Typical Applications

Functional prototypes, jigs and fixtures, large parts, architectural models, education.

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