3D-Druck revolutioniert den Werkzeugbau
Metal 3D printing is transforming injection molding and die casting. Conformal cooling dramatically improves mold efficiency, 3D printed inserts solve complex mold challenges, and laser repair gives worn molds new life.
Konforme Kühlung
- Cooling channels follow product contour, impossible with straight drilling
- Cycle time reduction 30-50%, direct capacity increase
- Gleichmäßige Kühlung, weniger Verzug, bessere Produktqualität
- Mold life increase 20-30%
- Ideal for thin-wall, high-precision and transparent parts
Formeinsätze
- Complex cavity inserts: 3D print + precision machining, solving traditional challenges
- Conformal cooling channel inserts: contour-following channels
- Multi-material composite inserts: copper alloy + steel, balancing thermal conductivity and strength
Mold Repair and Refurbishment
- Laser cladding repair of worn molds: selective repair of damaged areas
- 60% cost savings and 80% time savings vs new mold
- Post-repair performance 90%+ of original
- Multiple repair cycles, extending mold service life
Fallstudie
Injection molding factory, thin-wall PP housing: SLM MS1 conformal cooling insert reduced cycle from 18s to 11s, 39% capacity increase, warpage defect rate from 8% to 1%.
Nächster Schritt
Kommt dies Ihren Anforderungen nahe?
Reichen Sie ein Modell, eine Zeichnung, ein Bild oder schriftliche Notizen ein. Ingenieure prüfen Material, Verfahren, Endbearbeitung und Lieferung basierend auf der tatsächlichen Anwendung.