تطبيقات الطباعة ثلاثية الأبعاد في صناعة القوالب والأدوات

3D Printing Revolutionizes Tooling

Metal 3D printing is transforming injection molding and die casting. Conformal cooling dramatically improves mold efficiency, 3D printed inserts solve complex mold challenges, and laser repair gives worn molds new life.

تبريد مطابق

• Cooling channels follow product contour, impossible with straight drilling
• Cycle time reduction 30-50%, direct capacity increase
• Uniform cooling, less warpage, better product quality
• زيادة عمر القالب بنسبة 20-30%
• Ideal for thin-wall, high-precision and transparent parts

إدراجات القالب

• Complex cavity inserts: 3D print + precision machining, solving traditional challenges
• Conformal cooling channel inserts: contour-following channels
• Multi-material composite inserts: copper alloy + steel, balancing thermal conductivity and strength

إصلاح وتجديد القوالب

• Laser cladding repair of worn molds: selective repair of damaged areas
• توفير 60% من التكاليف و80% من الوقت مقارنةً بالقالب الجديد
• Post-repair performance 90%+ of original
• Multiple repair cycles, extending mold service life

دراسة حالة

Injection molding factory, thin-wall PP housing: SLM MS1 conformal cooling insert reduced cycle from 18s to 11s, 39% capacity increase, warpage defect rate from 8% to 1%.